SprayVision – Spray Pattern analyze

It's not what you look at that matters,

it's what you see!

Input received from SprayCapture

01. Captured pattern

Technology for spray pattern capture and its evaluation which allows you to control process with constant improvement.

Dimensions of pattern
Distribution of paint
Cross section in X and Y axis
Possible correlation with real thickness

02. Evaluation with basic size

Better understanding of effective part
Visualization of paint distribution with z value
Useful for more detail view

03. 3D model of pattern

Allows compare pattern in process control mode or compare choose one during programming phase difference is visualized

04. Captured pattern comparison

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Place foil on the positions you want to measure

Small circles with ears for point measurement

Place foil on the positions you want to measure

Different sizes for complex shape measurement

Paint part and take foil off in flash off zone

No need to get dry for measurement

Measure using SprayCapture

See immediately if the thickness is proper, no need to get dry and wait for thickness measurement on the part!

Process control

However stable is your production,
you should occasionally look at the real results.

Shape Match

95%

Volume Match

72%

90%

Width Match

90%

Height Match

SprayCapture A3

Mainly for spray guns with elliptical shape of cone

Maximum size of captured pattern

420 x 297 mm

Dimensions (H x W x D)

222 x 440 x 795 mm (8.7 x 17.4 x 31.3 inches)

SprayCapture A2

Mainly for rotary bells patterns

Maximum size of captured pattern

Dimensions (H x W x D)

420 x 594 mm

225 x 760 x 795 mm (8.9 x 29.9 x 31.3 inches)

Video Presentation

Featured Projects

Process optimization

Improve your process and understand how is paint distributed on your parts. Car body process optimization with SprayVision!

Distribution of paint on car body

Distribution of paint on car body - identification of possible bell problem, optimization of thicknesses.

PaintExpo is the world's leading trade fair for industrial painting technology. This took place in 2019 from 7 to 9 November in Istanbul. Thank you very much for your visit. At the PaintExpo the technology leaders present themselves in the areas of wet painting, powder coating and coil coating.

Output Comparison

Would you like to receiver perfect result? Analyze dynamic spray patterns of all your applicators!

InUncategorized

Article

Brief article about selected functions of SprayVision and its benefits!

PaintExpo interview

Read it in the PaintExpo News-Blog: English: https://t1p.de/9a4q German: https://t1p.de/cbmu

Rotary bells

Even rotary bells could be optimize!

Aluminum wheels

Aluminum wheels require high quality coating with uniform paint distribution

InTechnology

Transfer efficiency

Would you like to know transfer efficiency of your coating process on chosen projects? Get transfer efficiency evaluation by SprayVision and understand on which projects is space to improve.

Process Control

Are you sure that is output of your spray gun proper? Even after cleaning, change of air cap etc. Process control provide you objective results to understand if will be sprayed parts OK or NOK.

Chrome coverage

If you need to measure coverage of special chrome effect paint to receive good production output. We have solution for you!

Surcar 2019

Current presentation on Surcar 2019 in Cannes – automotive surface finishing

Implementation of SprayVision on interior parts for automotive

Implementation of SprayVision for easier project implementation and process control on interior parts for automotive.

Wet film measurement

Have a possibility to measure and evaluate measuring points of wet film with recalculation on dry thickness values. Get your measures in flash off zone and don’t wait for drying, cooling and measurement. Thickness received in couple of minutes after spraying.

High gloss

Installation on robotic spray line for high gloss!

Spray guns output

Is your spray gun output on horizontal line set well? Our customers seen that even with same set up on control panel could be real output values different. Analyze it thru size, volume and thickness by SprayVision

Process evaluation and analysis of spraying efficiency

Process evaluation and analysis of spraying efficiency in automotive sector

TimeLapse

Would you like to understand by what is caused your defect? Time-lapse of flash off is proper solution for you! Is possible to indentify solid particles, microbubles etc.

Trial workflow

You can book a trial of SprayVision technology in your company and our professionals will show how easy it can be used in your process.

If you want to hear more about our technology, contact us directly or our distributors from your country..

General overview of modules

Short introduction of our technology for people who will participate on the trial. Discussing how technology allows you to control with continuous improvement in your specific process.

Paint Calibration

At this stage, if we want to see real thicknesses after application, we will need paint samples on the project that we have chosen as the reference for the trial. For these paints we perform calibration.

Static / Dynamic pattern

SprayCapture device will help you with your comparison, evaluation, storing data of your spray patterns and will give you better complex process control.

We make together static and dynamic patterns and then analyze them together with you. A wide range of tools in each module will help us analyze. Based on these tools, we will show you how the software shows real data, which allows you to better manage the process and thus make your work easier.