SPRAY CAPTURE

Basic module

1. Captured pattern
Input received from SprayCapture

2. Evaluation with basic size
Dimensions of pattern
Calculation of applied volume
Evaluation of transfer efficiency
Distribution of paint
Cross section in x and y axis
After calibration shows real thickness

3. 3D model of pattern
Better understanding of effective part

Visualization of paint distribution with z value

Useful for further analysis

4. Pattern comparison
Comparison of patterns and its volume
Identification of pattern with higher transfer efficiency

5. Application presets
Shows spraying parameters set for shown pattern

2D PATTERN COMPARISON

  • Comparison of patterns, its volume and size
  • Identification of pattern with higher transfer efficiency
  • Metrics for objective decision what to use in process
  • Easy iteration to best parameters

3D PATTERN COMPARISON

  • Detail comparison of patterns and its volume
  • Possible comparison of even small changes in process
  • Metrics for objective decision

PROCESS CONTROL

  • Comparison of production pattern with verified standard
  • Independent comparison of size, shape and volume
  • warning option – set up of maximum acceptable deviation

TIMELAPSE – FLASH OFF

  • Capture sprayed film each 30sec or 1minute and create animation of flash off
  • Possible identification of micro bubbles, pin holes, dust or other impurities

TRANSFER EFFICIENCY

  • Simple test how to in couple of minutes identify transfer efficiency
  • Coating is done on flat surface
  • Simple decision on which project work to optimize them

TAPE/CIRCLES MEASUREMENT

  • measuring the thickness on tape (Max. / Min. / Avg.)
  • measure complex shapes or points
  • possible to measure in wet or dry stage of paint

DROPLET ANALYSIS

  • Droplets area
  • Droplets volume
  • Droplets count

DATABASE OF CAPTURED PATTERNS WITH PARAMETERS

  • create your own database
  • time axis
  • archiving

Lets try it

contact us to setup trial on your production

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