SPRAY CAPTURE

Basic module

1. Captured pattern

  • Input received from SprayCapture

2. Evaluation with basic size

  • Dimensions of pattern
  • Calculation of applied volume
  • Evaluation of transfer efficiency
  • Distribution of paint
  • Cross section in x and y axis
  • After calibration shows real thickness

3. 3D model of pattern

  • Better understanding of effective part
  • Visualization of paint distribution with z value
  • Useful for further analysis

4. Pattern comparison

  • Comparison of patterns and its volume
  • Identification of pattern with higher transfer efficiency

5. Application presets

  • Shows spraying parameters set for shown pattern

2D PATTERN COMPARISON

  • Comparison of patterns, its volume and size
  • Identification of pattern with higher transfer efficiency
  • Metrics for objective decision what to use in process
  • Easy iteration to best parameters

3D PATTERN COMPARISON

  • Detail comparison of patterns and its volume
  • Possible comparison of even small changes in process
  • Metrics for objective decision

PROCESS CONTROL

  • Comparison of production pattern with verified standard
  • Independent comparison of size, shape and volume
  • warning option – set up of maximum acceptable deviation

TIMELAPSE – FLASH OFF

  • Capture sprayed film each 30sec or 1minute and create animation of flash off
  • Possible identification of micro bubbles, pin holes, dust or other impurities

TRANSFER EFFICIENCY

  • Simple test how to in couple of minutes identify transfer efficiency
  • Coating is done on flat surface
  • Simple decision on which project work to optimize them

TAPE/CIRCLES MEASUREMENT

  • Measuring the thickness on tape (Max. / Min. / Avg.)
  • Measure complex shapes or points
  • Possible to measure in wet or dry stage of paint

DROPLET ANALYSIS

  • Droplets area
  • Droplets volume
  • Droplets count

DATABASE OF CAPTURED PATTERNS WITH PARAMETERS

  • Create your own database
  • Time axis
  • Archiving

Lets try it

contact us to setup trial on your production

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