Get optimal coating settings, validated by real-time simulation
SprayBrush®.
SprayBrush is a neural-network powered simulation tool that creates a digital twin of your exact atomizer. It recommends optimal parameters for the required application result, predicts film thickness and homogeneity, and helps cut paint consumption. Connect it with SprayCapture to base every simulation on real production data.
Request trial
Digital Twin of your atomizer
Optimal parameter recommendation
Optimization of running projects
Quick adoption of new atomisers
Faster launch of new projects
65%
Faster setup times
±1 μm
Paint-thickness simulation accuracy
10–20%
Reduction in overall paint usage
2–4 days
Typical implementation timeframe
From simulation to perfection.
SprayBrush simulates your applicator's behavior with high accuracy, allowing you to prepare settings offline and enter production with confidence. This reduces lead time, avoids unnecessary test spraying, and ensures stable results across projects.
SprayBrush uses data from SprayCapture to ensure accurate and consistent optimization results.
The neural-network simulation mirrors real applicator behavior and recommends the best parameter set.
Built on the digital twin of your exact atomizer, the recommended parameters are less a simulation than a projection of reality, so you can apply the optimized setup to your coating line with confidence.
Core features.
AI-driven optimization improves coating quality while minimizing paint consumption.
Get configurations that deliver the best transfer efficiency, desired thickness, and seamless overlap.
Using existing brush tables, SprayBrush generates optimized parameters for new equipment, ensuring fast setup without long test runs.
SprayBrush is a pure software solution built around a digital twin of the atomizer, a behavioral model that provides data-driven recommendations for optimal setups. It guides you on key parameters such as pressure settings, paint flow rates, and rotation speeds. The powerful simulation mirrors real-world conditions, predicting the final film build after drying, without wasting time or material on the actual coating line. Beyond parameter optimization, SprayBrush can simulate coating directly on various substrates — such as bumpers, car bodies, or interior components — helping you evaluate efficiency and quality across different use cases.
Access your data from anywhere and collaborate easily, supported by a secure, cloud-based infrastructure that ensures scalability and smooth performance.
Getting there
From first call to your ROI report.
Five steps. The third is why the fourth works, and the fifth turns it into your own numbers.
Talk about your coating goals
30 to 45 minutes, onlineWhat you are trying to fix, material cost, a defect, distribution, or a process you cannot prove is stable. We say plainly whether a trial is the right instrument for it.
Scope and date
Usually within a weekWe agree the parts, the coatings, the priority topics and who will be involved on both sides. Then we fix a date.
Readiness check
Before the dateThe joint checklist, the preparation material for your team, and sign off from both sides. No blocking open points, no travel.
Trial
1 day, sometimes 2In your paint shop. If you would rather see the method before committing booth time, we can run it in our lab on parts you send us.
Your ROI report
A few days after the trialA written summary of what SprayBrush measured on your line, paint savings, scrap reduction, and payback time for your specific process, not a generic brochure number.
FAQ.
What is SprayBrush and how does it work?
SprayBrush creates a digital twin of the exact atomizer and recommends optimal parameters for the required application result. This improves efficiency, predicts film thickness and homogeneity, leading to consistent coating quality.
Where can we see the solution in action?
We are happy to demonstrate SprayCapture and SprayBrush directly at your facility. We collect the data at a time agreed with you, for example during a maintenance break or a non-productive shift.
How much can SprayBrush reduce setup time?
SprayBrush delivers up to 65% faster setup times by allowing you to prepare and validate coating settings offline, before entering production. This reduces lead time and avoids unnecessary test spraying.
How much paint can SprayBrush save?
SprayBrush achieves a 10–20% reduction in overall paint usage through AI-driven recommendations for maximum transfer efficiency and precise parameter optimization.
Can SprayBrush help us when we are switching to a new applicator?
Yes. Using your existing brush tables, SprayBrush generates optimized parameters for new equipment, ensuring fast setup without lengthy trial runs.
How long do simulations take?
Simulations in SprayBrush are completed within seconds, allowing fast comparison of parameter changes and rapid process optimization before real painting.
Which robot and applicator brands do you support?
Our solution is compatible with all major robot and applicator manufacturers, including ABB, Fanuc, Sames, Dürr, Yaskawa, and others.
How accurate are SprayBrush thickness simulations?
SprayBrush provides paint thickness simulations with an accuracy of ± 1 μm. Recommendations are based on data from your specific production environment, not generic assumptions.
Does SprayBrush require modifications to the painting robot or line?
No. SprayBrush is a stand-alone software solution that works completely independently of the painting robot or line control system. The only input it requires is accurate measurement data from SprayCapture, which ensures simulations reflect your real production conditions.