AI-based optimization improves coating quality while minimizing paint usage. SprayBrush helps you fine-tune every detail to achieve consistent, predictable outcomes.
Ask SprayBrush for settings with the best transfer efficiency, target thickness, and perfect SB50 overlap. The software delivers results that match your requirements from the start.
Using your existing brush tables, SprayBrush generates optimized parameters for new equipment, ensuring fast setup without lengthy trial runs.
SprayBrush is a pure software solution built around a digital twin of the atomizer - a behavioral model that provides data-driven recommendations for optimal setups. It guides you on key parameters such as pressure settings, paint flow rates, and rotation speeds.
The powerful simulation mirrors real-world conditions, predicting the final film build after drying - without wasting time or material on the actual coating line. Beyond parameter optimization, SprayBrush can simulate coating directly on various substrates - such as bumpers, car bodies, or interior components - helping you evaluate efficiency and quality across different use cases.
SprayBrush creates a digital twin of the exact atomizer and recommends optimal parameters for the required application result. This improves efficiency, predicts film thickness and homogeneity, leading to consistent coating quality.
We are happy to demonstrate SprayCapture and SprayBrush directly at your facility. The trial can be performed without stopping the production line or disrupting ongoing operations.
SprayBrush delivers up to 65% faster setup times by allowing you to prepare and validate coating settings offline, before entering production. This reduces lead time and avoids unnecessary test spraying.
SprayBrush achieves a 10–20% reduction in overall paint usage through AI-driven recommendations for maximum transfer efficiency and precise parameter optimization.
Yes. Using your existing brush tables, SprayBrush generates optimized parameters for new equipment, ensuring fast setup without lengthy trial runs.
Simulations in SprayBrush are completed within seconds, allowing fast comparison of parameter changes and rapid process optimization before real painting.
Our solution is compatible with all major robot and applicator manufacturers, including ABB, Fanuc, Sames, Dürr, Yaskawa, and others.
SprayBrush provides paint thickness simulations with an accuracy of ± 1 μm. Recommendations are based on data from your specific production environment, not generic assumptions.
No. SprayBrush is a stand-alone software solution that works completely independently of the painting robot or line control system. The only input it requires is accurate measurement data from SprayCapture, which ensures simulations reflect your real production conditions.
