See what your paint is actually doing.
We run it in your paint shop, on your data and the problems you are solving right now.
Where should we run it?
At your facility
We run the trial directly on your production line, with no changes to your painting robot or line control system. We collect data at a time agreed with you, during a maintenance break, a non-productive night or weekend shift, or a short planned stop. You see the results on your own parts, under your own conditions.
In our lab
Send us the parts and we run the method in our laboratory first, so you can see how it performs before committing any booth time on your line.
Choose the trial that fits your goal.
You want to know what your applicators and your coating are really doing: pattern, distribution, film thickness, transfer efficiency. One day on site is enough to measure it and show you where the losses are.
You want to know what to change. SprayBrush builds a digital twin of your exact atomizer and simulates what a setting will do before anyone sprays it. On day one we collect and analyze data from your line with SprayCapture. On day two SprayBrush uses that data for deeper optimization: higher transfer efficiency, or less material at the same quality.
SprayCapture tells you what is happening. SprayBrush tells you what to change.
Not sure which one you need? Tell us what you want to find out and we will say which trial answers it. Sometimes the answer is that you do not need a trial at all.
What we can show you on your line.
We agree the priorities with you before the date is fixed, so nobody spends the morning deciding what the trial is for.
Are your atomizers still spraying the same?
A quick check of your atomizer output from a static pattern. Is an atomizer defective, is the pattern repeatable, and what to do about it so production stays stable and scrap goes down. Objective digital data instead of paper, fast. A stable process lets you cut your scrap rate by 3 to 15%.
See your film thickness while it is still wet
We map the coating thickness across the areas you define on the part, straight from dynamic patterns in the wet stage, very fast. You see where the film is thin and where you are paying for material nobody specified.
Find out how much paint you can save
From the data we collect, SprayBrush learns the exact behavior of your spray, a digital twin of your process. We then show you how much material you can save at the same coating quality, typically 10 to 20%.
Know your real transfer efficiency
We measure exactly what transfer efficiency you have today, and show you parameters that raise it while keeping the part quality you require.
Launch new products faster
New part or new color? Find the right spray parameters on the digital twin instead of weeks of test runs on the line.
Shorten your cycle time
We look for settings that cover the part in less time without losing coating quality.
Raise your coating quality
More even film, fewer defects and less rework, with settings validated on your own parts.
Go deeper when you need it
For specific problems we run a detailed analysis of your spray patterns and measurements, so you understand the cause, not just the symptom.
Results from lines like yours.
Magna Nymburk · existing line
12% paint savings, base coat and clear coat combined
No atomizer change. Process control with SprayCapture, then optimization with SprayBrush, on the line that was already running.
Magna Liberec · atomizer transition
3 days instead of weeks
A move to a new atomizer, done in 3 days instead of the weeks it was planned to take.
FAQ.
Does the trial cost anything?
That depends on the scope. We agree the conditions with you on the first call, before any date is set, so you always know where you stand before you commit booth time. The easiest way is to tell us what you want to find out and plan the trial with our team.
Do we have to stop the line?
Only briefly, and at a time that suits you. For SprayCapture we need static and dynamic patterns, which takes about half an hour of line time. SprayBrush starts with static patterns too, and its data collection can take around two hours. We can use maintenance breaks or non-productive night and weekend shifts if needed.
Do you need to modify our robot?
No hardware, no installation. We change spray parameters only together with your robot programmer, and your original settings stay saved so you can go back at any time.
Which applicators does it work with?
Spray guns with elliptical cone patterns and rotary bells. There is a SprayCapture model for each, and metallic coatings are measurable too, since the light passes between the flakes.
What happens to our process data?
Your measurements stay yours. We treat coating parameters and process settings as confidential and we sign an NDA before the trial whenever you want one.