Find it in minutes. Fix it with new parameters.
Overcoating wastes paint and causes sags and runs. Undercoating causes poor hiding and color shift. With films on the real body and a wet capture, SprayVision shows the full-surface thickness map zone by zone, finds the cause and fixes it with new parameters.
Minutes
to a full-surface thickness map
2 / 7 7 / 7 zones
on target after new parameters
Left = right
same film build on both sides
Illustrative example
Film build per zone.
Illustrative- Overcoating
- Undercoating
- On target before
- After new parameters
- Target 35–45 µm
Film build on the real body.
Zones on target
2 / 7 7 / 7
A second capture confirms every zone after the fix.
Film build across zones
28–52 µm 39–41 µm
Target 35–45 µm, measured over the full surface of each film.
Thickness map
Minutes
Films on the real body, captured wet right after spraying.
From symptom to confirmed fix.Five steps
Sags, runs and paint waste on one panel, poor hiding or color shift on another. You see the defect, but not its cause.
Overcoating: sags, runsUndercoating: poor hidingTransparent films go on the real body and SprayCapture captures them wet. In a couple of minutes you have a full-surface thickness map, zone by zone.
Wet captureFull surfaceSprayCaptureThe map makes the cause visible. Often the left and right side run the same setup, but the robots are calibrated differently and the atomizers give a different output.
Same setupDifferent outputSprayCaptureSprayBrush simulates the film build and proposes a corrected brush table for the zones that are off target.
SimulatedCorrected brush tableSprayBrushA second SprayCapture wet measurement confirms that the thickness is on target in every zone.
Every zone on targetSprayCapture
Step 1 of 5
Symptom
Sags, runs and paint waste on one panel, poor hiding or color shift on another. You see the defect, but not its cause.
Step 2 of 5
Measure the surface
Transparent films go on the real body and SprayCapture captures them wet. In a couple of minutes you have a full-surface thickness map, zone by zone.
Step 3 of 5
Find the cause
The map makes the cause visible. Often the left and right side run the same setup, but the robots are calibrated differently and the atomizers give a different output.
Step 4 of 5
New parameters
SprayBrush simulates the film build and proposes a corrected brush table for the zones that are off target.
Step 5 of 5
Confirm
A second SprayCapture wet measurement confirms that the thickness is on target in every zone.
Stays the same
- Your robots and paths
- Your paint
- Your atomizers
Changes
- A corrected brush table for the zones off target
Proposed by SprayBrush, confirmed by SprayCapture.
You gain
- Less paint waste
- No sags, runs or poor hiding
- Same film build on both sides