Convert setups. Don’t reprogram.
A new atomizer used to start a loop of test bodies and re-tuning. With two behavior models and a conversion algorithm, the new brush table is ready while the robot paths stay untouched.
Weeks ~3 h
line time for 2 behavior models
0 paths
reprogrammed
Same SB50
film thickness and pattern size
TodayTrial and error
With SprayVision.Conversion of setups
Step 1 of 6
Model the current atomizer
We build a behavior model of the atomizer you run today from a cluster of 40 dynamic patterns.
Step 2 of 6
Model the new atomizer
The same 40 patterns on the new atomizer give its behavior model. Now both atomizers are described the same way.
Step 3 of 6
Convert every setup
The conversion algorithm maps every current setup to the new atomizer. No trial bodies, no guessing.
Step 4 of 6
Get the new brush table
The result is a brush table for the new atomizer that reaches the same film thickness and the same pattern size as today.
Step 5 of 6
Keep the robot paths
Because the pattern stays the same, the robot trajectories do not need to be reprogrammed.
Step 6 of 6
Watch transfer efficiency
Transfer efficiency is watched during the conversion, so the new atomizer also cuts running costs. Still deciding? The same method compares candidate atomizers before you invest.
Stays the same
- Robot paths
- Film thickness
- Pattern size (SB50)
Changes
- Atomizer
- Brush table
Converted from your current setups, not found by trial.
You gain
- Transfer efficiency watched
- Lower running costs
Still deciding? Compare candidate atomizers before you invest.